Recently a customer reached out to us about wanting a new sunpad. His was covered in dirt, debris, and mold from being out on his boat for so many years.
He decided he wanted the same exact look as his old ones, and even wanted to keep the old foam. Some of his foam was moldy, so we had to use a mixture of 50/50 bleach and water to spray the foam down to make it safe to use again. 
After we prepped the old foam, we got measurements using our 3d measuring device to start the design process for the cushions.
After that we started sewing the new cushion covers together. These cushions are created out of Infinity Fabric Superior Upholstery Vinyl!
The bottoms of these cushions are all screen with an U shaped zipper to help easily remove the big piece of foam for easy access. The screen also helps with water drainage to help allow the cushion to have some breathing room which will help prevent mold in the near future.
We also added straps along with DOT Twist Lock fasteners to the cushions so they can be secured to the boat so they won’t go flying anywhere when you are on the move!
Need A New Bow Cushion?
Check out these two custom bow cushions we designed.
Using Sunbrella fabric we came up with custom cushion designs. The foam we used is Dryfast foam, that doesn’t hold onto water when it gets wet. We also put screens on the bottom of the cushion to help with drainage from the Dryfast foam.
Both of these cushions have snaps on them to help ensure that the cushion will stay attached to the boat, when going on adventures. The snaps can be hidden or visible, up to you!
40′ Sea Ray EC
This 40′ Sea Ray EC came to us with multiple jobs. First we started off designing a bow cover for their sunpad. We took our portable 3D 
measuring device out to the dock and took our measurements to start the design process. Then when we got back to the shop we designed the cover using CAD. The customer chose Black Sunbrella fabric for this cover. We used GORE Tenara thread in black which has a life time guarantee, along with silver DOT snaps to secure the cover to the boat. Our next job on the boat was creating a cockpit cover for the boat. We also did this in Black Sunbrella fabric using black DOT snaps. We used a Boat Vent II pole holder to help create air flow while the cover is up, and to help water roll off the cover instead of pooling in the center! 
After both of these covers were competed we reupholstered the boats Garmin cover using a Black Infinity woven vinyl. Then we moved onto reupholstering all the outdoor seating. We did this by fabricating new foam pieces for the bottom and back of the seating. After that we sewed up the new seat covers for
the foam using Infinity woven vinyl in carbon fiber, which has a funky pattern to it, and then the fabric style leatherette. These two styles were the same color, 
but had different textures, bringing some contrast to the new seats! For these seats we also used our double needle machine to add another nice finishing touch for the stitch work!