50′ Sea Ray

50' Sea Ray Sundancer By Chicago Marine CanvasThis 50′ Sea Ray Sundancer was in need of a new full enclosure.

Here at Chicago Marine Canvas, we only do custom covers. That means, no two covers are alike. The first step of our process is to physically go out to your boat and take measurements with our 3D measuring device. This is one of the many tools that we use here in our shop that separates us from other canvas shops. With this tool we can quickly take measurements of your boat,  which will save you time and money at the end of the day! After we gather all of the measurements needed, we head back to our shop and start our design process. We do all of our design work on the computer using CAD (Computer-Aided Design) software. This helps us visually by seeing the design before we draw it all out, so we can make sure everything looks perfect before we start to sew it all together. Once we finish that up, we head over to our plotter, which is another one of our labor-saving, cost effective tools, and we begin to draw out your new canvas. After everything is all drawn out, our seamstress cuts out all the pieces and begins sewing it all together.

50' Sea Ray Sundancer By Chicago Marine Canvas

For this full enclosure, we used White Stamoid fabric. For the windows we used Strataglass. To sew it all together we used GORE Tenara thread. GORE tenara thread comes with a lifetime limited warranty. It is UV resistant, weather resistant and salt water resistant. That means no more restitching, ever when your canvas has GORE tenara thread on it! Our zipper of choice is  Lenzip zippers, which also has a lifetime guarantee.

This enclosure has 5 forward windows, and 9 aft windows, along with a 2 piece bimini. We also created 2 roll up windows on both the port and star side for air-flow when the enclosure is up.

Blarney Island Pontoon – Full Enclosure

Blarney Island Shuttle Boat - 2017 Marine Fabricator's Association Award of Excellence: Powerboat – Rigid Enclosures

img_20160629_085222226Blarney Island contacted us with a big job that got us super excited! They told us they had a pontoon boat that held 40 passengers and it was in need of a new full enclosure.

img_20160629_085409585_hdrWe used Stamoid Heavy in Royal Blue. We used GORE Tenara thread, and Lenzip zippers, both of these things are guaranteed for life to last!

The three forward windows for this enclosure is made out of Makrolon to add a little more stability to the structure of this cover. Makrolon is aimg_20160629_085331391 harder type of glass that has a little bit of flexibility, but not where near as much as Strataglass or Eisenglass. For the other 12 windows, we used Strataglass.

Every panel on this boat is connected to the awning track by kedar being attached to zippers we sewed to each img_20160629_085531384window. This allowed the boat to have a very clean look inside, and out!

 

 

 

 

 

48′ Fairlane Phantom – Flybridge Cover

img_20160916_113949660This 48′ Fairlane Phantom needed a marine cover for its flybridge.

We created this boat cover using Marine Blue Sunbrella fabric. We also used Black GORE Tenara thread, Lenzip Zippers both of these products have a life time guarantee. We used Boat Vent II to prevent water pooling on the cover, img_20160916_114003237and to add airflow while the cover is up. There is interior access with a zipper for this cover so if you are up on the flybridge, you can easily remove it!

 

 

 

 

 

Dinghy Cover

img_20160623_133837972This Dinghy needed a cover to help prevent water from getting into it when it wasn’t being used.

For this cover we had to keep in mind while designing it, that the only part of the boat that we could put snaps on would be the Aft part of the boat on theimg_20160623_134018202 fiber glass, the other parts would need some sort of strap to hold the front and sides down.

img_20160623_133910944_hdrUsing GORE Tenara thread, which has a life time guarantee, Cadet Grey Sunbrella fabric, and Velcro we got to work.

img_20160623_134121796_hdrWe made port and star straps to hold the cover down on the side, and Grey DOT snaps. For this cover, Velcro was the way to go!

 

 

 

 

46′ Sea Ray – Full Enclosure

img_20160727_15101541246′ Sea Ray was in need of a full enclosure.

For this cover we  used Black Sunbrella Supreme with Black Flocking on the img_20160727_150720342_hdrinside of the fabric. This fabric is water proof and very soft on the inside. We used GORE Tenara thread, and Lenzip zippers. Both of these things come with a lifetime warranty. For the forward windows we used Makrolon. img_20160727_150937573Makrolon is a polycarbonate that is clear like glass, and is softer then real glass, and more firm them Strataglass. For the Aft windows we used Strataglass.

This cover turned out great and makes this boat look super sharp!

 

 

 

42′ Silverton – Flybridge Enclosure

For this 42′ Silverton we created a full enclosure for the flybridge. Using flybridge-silverton Silica Charcoal Sunbrella fabric and Strataglass, designed a enclosure with maximum visibility for these boaters. We used GORE Tenara thread and Lenzip zippers, both of these are guaranteed to last for life!

We created three forward windows, and three aft windows. All three forward windows have roll ups, along with both port and star windows, and the flybridge-silverton-2middle aft. This is to help create airflow while the cover is up!

42′ Navigator – Full Enclosure

img_20161027_122758715For this 42′ Navigator we designed a full enclosure with maximum visibility.

For this boat cover the customers went with Stamoid fabric in white. Stamoid is a material coated in vinyl and is very easy for cleaning. These boaters wanted to use Makrolon for their Forward windows. Makrolon is an a polycarbonate which is clear likeimg_20161101_132818912 glass material that is harder then other marine materials commonly used for windows. With Makrolon your windows wont bend and wont wrinkle, and wont scratch.  For their side and aft windows, the customer went with Strataglass, that way they could have roll ups for easy access to air flow while the enclosure is still up! img_20161101_133206656We created these roll ups with screens to helpimg_20161101_132926078 prevent any unwanted bugs from getting onto the boat. The forward  windows attached to the bimini using Lenzip zippers, using GORE Tenara thread, both of these products are guaranteed to last a life time. The aft windows are attached to the radar arch using kedar and water proof seal to ensure no leakage into the boat. We also created a windshield cover for this boat to help keep the heat off the inside, and the windshield clean when no ones on the boat! This cover turned out great and looks super sharp on this 42′ Navigator!

 

40′ Sea Ray EC

This 40′ Sea Ray EC came to us with multiple jobs. First we started off designing a bow cover for their sunpad. We took our portable 3D  attitude-collage
measuring device out to the dock and took our measurements to start the design process. Then when we got back to the shop we designed the cover using CAD. The customer chose Black Sunbrella fabric for this cover. We used GORE Tenara img_20160804_112549330_hdrthread in black which has a life time guarantee, along with silver DOT snaps to secure the cover to the boat. Our next job on the boat was creating a cockpit cover for the boat. We also did this in Black Sunbrella fabric using black DOT snaps. We used  a Boat Vent II pole holder to help create air flow while the cover is up, and to help water roll off the cover instead of pooling in the center! img_20161020_114836737After both of these covers were competed we reupholstered the boats Garmin cover using a Black Infinity woven vinyl.  Then we moved onto reupholstering all the outdoor seating. We did this by fabricating new foam pieces for the bottom and back of the seating. After that we sewed up the new seat covers forimg_20160804_111449357 the foam using Infinity woven vinyl in carbon fiber, which has a funky pattern to it, and then the fabric style leatherette. These two styles were the same color, img_20160804_111430981_hdrbut had different textures, bringing some contrast to the new seats! For these seats we also used our double needle machine to add another nice finishing touch for the stitch work!

 

 

 

 

39′ Carver – Full Flybridge Enclosure

39′ Carver was in need of a full enclosurelets-dance-bimini for its flybridge. For this marine cover we used Sunbrella Plus in Black. Sunbrella Plus has one side coated with polyurethane and acrylic, leaving one side of the material rubbery. We used GORE Tenara thread in black and Lenzip Zippers.  For the glass this customer chose Strataglass. lets-dance-3dWe made sure to design this enclosure with maximum visibility.
lets-dance-exterior-fwd-mainThis enclosure has seven Strataglass panels, including three roll up windows. One in the forward center window, and one on the star and port side of the enclosure. We used DOT snaps to secure the windows to the Flybridge creating a nice secure space for the owners of this boat!lets-dance-interior