boating Archives | Page 4 of 5 | Chicago Marine Canvas

September 18, 2017December 4, 2023

Sea Ray Full Enclosure

This Sea Ray was in need of a new full enclosure, as well as new framing. We went out with our 3d measuring device and started to get to work. We first took some measurements of the boat so we could make sure the new custom framing would fit the boat properly. After that we headed back to the shop and started working on that first. After we installed the new framing, we brought our 3d measuring device back out to the boat and took measurements for the new custom full enclosure. Then we headed back to the shop to start the design process on the computer. Our designer makes sure to meet all your needs and all the special custom things that your boat may have, so that your new cover can fit perfectly! After we finish the design process we bring the design over to the plotter which helps us speed things up by drawing out all the pieces of the full enclosure. Then our seamstress cuts everything out and starts sewing all the pieces together.

For this enclosure we used toast tweed Sunbrella fabric, GORE tenara thread, and Lenzip Zippers. Both GORE tenara and lenzip have a lifetime guarantee, which means the thread and zippers are going to outlast your canvas!

For the forward windows we used Makrolon which is a semi-rigid polycarbonate. Makrolon is great because it can’t expand or contract during the summers or the winters, and because it is a harder glass it looks as if you have a extension off of your windshield.

For the aft windows we used Strataglass. Strataglass now offers a 24 month warranty on their products after they have been fabricated and installed on your boat. It is now the only vinyl on the market that has a warranty.

We used DOT fasteners in winter wheat so that they would blend in to the fabric!

September 15, 2017May 2, 2019

Full Enclosure & Sunpad

For this Sea Ray 500, the bridge was constricting the captain, so we raised the framing 6 inches for more headroom.

We also made a new aft frame for this boat so that the customers could have more shade with their new enclosure. We brought the pole out further towards the back of the boat, so that the bimini could be wider then their last cover.

After we did some adjustments on their framing, we went and took measurements with our 3d measuring device. Then our designer went back to the shop and started working his magic designing a custom enclosure.

Sea Ray 500 Custom Full Enclosure AFT View (Strataglass Roll Ups)

For this project we used Sunbrella fabric in Captains Navy, GORE tenara thread in black, Lenzip zippers. Both GORE tenara thread and Lenzip zippers have a lifetime warranty. That means they are guaranteed to last longer then your canvas and that the sun and water will not eat away at them!

For the forward windows we used Makrolon, which is made out of a polycarbanate that makes these windows semi-rigid! For the aft windows we used Strataglass. We did roll ups for some of the back windows for air flow when the cover is up. To ensure no water leakage in the roll up windows we used Lenzip’s waterproof chain zipper.

Sea Ray 500 Custom Sunpad

We also designed and sewed up four separate custom sunpads for this boat. We used Captains Navy Sunbrella upholstery fabric to match the new closure we created for them! These cushions have an Oyster Sunbrella piping around the edges to help create the illusion that these are all one long cushion! They also have two easily removable headrests that have pockets in the back of them for storage so that things don’t go flying away when you are out and about. They are attached to the boat with custom velcro straps that wrap around poles located down each side of the center of the boat. These cushions aren’t going anywhere but where the boat takes them!

Sea Ray 500 Custom Sunpad Detail Of Head Rest

They are made out of active foams dryfast foam. Dryfast foam is an open-cell foam that allows water to go through the foam instead of absorbing it like other foams. These cushions will get dry way quicker if they get wet out on the water or soaked after a rain storm. They also have a white screen on their underside to also help with water drainage along with a large horse shoe shaped zipper for easy removal if the customer wants to throw these in the wash at the end of the year.

November 23, 2016December 4, 2023

42′ Silverton Express Cruiser – Cockpit Cover

This 42′ Silverton Express Cruiser was in desperate need of an updated cockpit cover.

Silverton Express Cruiser Cockpit Cover by Chicago Marine Canvas

Here at Chicago Marine Canvas, we only do custom work, that means, no two covers area alike! The first step to our process is to physically go out to your boat and take measurements using our 3D measuring device. This is one of our many cost-effective, labors-saving tools. After we quickly gather our measurements we head back to our shop to begin our design process. We do all of our design work on the computer using CAD (Computer-Aided Design) software. With this tool, we can see a 3D version of your new cover before we even draw it out! This way we can make sure that everything is perfect and all of your needs are met.

For this cockpit cover we used Erin Green Sunbrella Plus fabric, which has a polyurethane backing on the inside of the cover, it helps really ensure water resistance for this boat cover! We also used GORE Tenara thread in clear, which has a lifetime guarantee to outlast your canvas! This thread is great for boat covers because it is UV resistant and wont wear out over time! This cover also had two Boat Vent II pole holders helping to prevent water from pooling on the cover, and to help create airflow through the boat while the cover is up. This can help prevent mold and mildew from building up inside the boat cover when its up! We used DOT Snaps to attach the cover to the boat to finish it off!

November 18, 2016December 4, 2023

Dinghy Cover

This Dinghy needed a cover to help prevent water from getting into it when it wasn’t being used.

For this cover we had to keep in mind while designing it, that the only part of the boat that we could put snaps on would be the Aft part of the boat on the fiber glass, the other parts would need some sort of strap to hold the front and sides down.

Using GORE Tenara thread, which has a life time guarantee, Cadet Grey Sunbrella fabric, and Velcro we got to work.

We made port and star straps to hold the cover down on the side, and Grey DOT snaps. For this cover, Velcro was the way to go!

November 18, 2016December 4, 2023

56′ Carver – Flybridge Cover

56′ Carver was in need of a boat cover for its flybridge.

Using Charcoal Tweed Sunbrella fabric and GORE Tenara thread we designed a unique cover for this flybridge. Using two Boat Vent II pole holders, to help prevent pooling of water on the cover, as well as create air flow throughout the flybridge while the cover is up.

November 18, 2016December 4, 2023

46′ Sea Ray – Full Enclosure

46′ Sea Ray was in need of a full enclosure.

For this cover we used Black Sunbrella Supreme with Black Flocking on the inside of the fabric. This fabric is water proof and very soft on the inside. We used GORE Tenara thread, and Lenzip zippers. Both of these things come with a lifetime warranty. For the forward windows we used Makrolon. Makrolon is a polycarbonate that is clear like glass, and is softer then real glass, and more firm them Strataglass. For the Aft windows we used Strataglass.

This cover turned out great and makes this boat look super sharp!

November 17, 2016December 4, 2023

46′ Sea Ray – Bimini & Aft Enclosure

For this 46′ Sea Ray we created a boat cover. We designed a bimini, along with panels to cover the aft and both port and star sides of the boat. Using Linen Sunbrella fabric to match the forward windows that were in great shape we created two side windows using Strataglass to complete the enclosure. We used GORE Tenara thread and Lenzip zippers for this cover, which are both guaranteed to last a life time.

November 17, 2016December 4, 2023

42′ Silverton – Flybridge Enclosure

For this 42′ Silverton we created a full enclosure for the flybridge. Using Silica Charcoal Sunbrella fabric and Strataglass, designed a enclosure with maximum visibility for these boaters. We used GORE Tenara thread and Lenzip zippers, both of these are guaranteed to last for life!

We created three forward windows, and three aft windows. All three forward windows have roll ups, along with both port and star windows, and the middle aft. This is to help create airflow while the cover is up!

November 14, 2016December 4, 2023

40′ Sea Ray EC

This 40′ Sea Ray EC came to us with multiple jobs. First we started off designing a bow cover for their sunpad. We took our portable 3D
measuring device out to the dock and took our measurements to start the design process. Then when we got back to the shop we designed the cover using CAD. The customer chose Black Sunbrella fabric for this cover. We used GORE Tenara thread in black which has a life time guarantee, along with silver DOT snaps to secure the cover to the boat. Our next job on the boat was creating a cockpit cover for the boat. We also did this in Black Sunbrella fabric using black DOT snaps. We used a Boat Vent II pole holder to help create air flow while the cover is up, and to help water roll off the cover instead of pooling in the center! After both of these covers were competed we reupholstered the boats Garmin cover using a Black Infinity woven vinyl. Then we moved onto reupholstering all the outdoor seating. We did this by fabricating new foam pieces for the bottom and back of the seating. After that we sewed up the new seat covers for the foam using Infinity woven vinyl in carbon fiber, which has a funky pattern to it, and then the fabric style leatherette. These two styles were the same color, but had different textures, bringing some contrast to the new seats! For these seats we also used our double needle machine to add another nice finishing touch for the stitch work!

November 14, 2016December 4, 2023

39′ Carver – Full Flybridge Enclosure

39′ Carver was in need of a full enclosure for its flybridge. For this marine cover we used Sunbrella Plus in Black. Sunbrella Plus has one side coated with polyurethane and acrylic, leaving one side of the material rubbery. We used GORE Tenara thread in black and Lenzip Zippers. For the glass this customer chose Strataglass. We made sure to design this enclosure with maximum visibility.
This enclosure has seven Strataglass panels, including three roll up windows. One in the forward center window, and one on the star and port side of the enclosure. We used DOT snaps to secure the windows to the Flybridge creating a nice secure space for the owners of this boat!