Sea Ray Sundancer 460 Hardtop

We created five custom forward semi-rigid windows for this Sea Ray 460 Hardtop this summer. These windows flip up and attach to the hard top with a fastener. It allows the windows to stay up, but for extreme airflow if needed while out on the water. Sea Ray 460 Sundancer Hardtop

For this forward enclosure, we used Tuffak (Markolon) polycarbonate for the window materials. Polycarbonate is a semi-rigid material, that is more stiff then Strataglass. Tuffak does not shrink or stretch in the sun, it stays the same size. This ensures that your canvas will always fit as perfectly as it did on the first day of install.Sea Ray 460 Sundancer Hardtop

For the fabric the customer chose Sunbrella for their new enclosure. This fabric has a 10 year warranty. It is fade resistant and lasts while exposed to harsh weather elements. Sunbrella helps provide good protection from the sun. You can enjoy long hours out on your boat. It is breathable and allows air to pass through it. Sunbrella fabrics are also mold and mildew resistant. If exposure to certain debris cause this to happen, it can easily be cleaned with a simple bleach solution, without the canvas loosing its color.

Sea Ray 460 Sundancer HardtopWe used SolarFix thread for these windows. SolarFix is a PTFE (PolyTetraFlouroEthylene) thread because of what it is made out of it has a lifetime guarantee. It is UV resistant and resistant to chemicals too, so this means that this customer will never need any re-stitching repairs.  For zippers we used Lenzip plastic molded zippers which also have a life time guarantee on them. Here at Chicago Marine Canvas, we suggest you allow us to use the highest quality materials, that way your new cover, stays new for a long time, and you never need to get repairs!

Sabre Hardtop Aft Enclosure

Sabre Hardtop Express 42' Custom Aft Enclosure by Chicago Marine CanvasThe owner of a 42′ Sabre Hardtop Express contacted us about needing their aft enclosure replaced.  Their makrolon windows had been slightly discolored but more importantly, their canvas had lost its durability and waterproofness.

When we do a job, we first head out to the location of the boat to take custom measurements using our 3d measuring device. This device is cost-effective and labor-saving. We can measure a boat quickly even if there are high Chicago winds. After we gather all of our measurements and think about all of your design needs, we head back to Sabre Hardtop Express 42' Custom Aft Enclosure by Chicago Marine Canvasour shop to start designing your new cover. This is yet another thing that sets us apart  from your typical canvas shop. We do all of our design work using CAD (computer aided design) software on the computer. This way we can see exactly what the cover will look like before its on your boat, making sure we get all the details right the first time around!

Sabre Hardtop Express 42' Custom Aft Enclosure by Chicago Marine CanvasFor this aft enclosure, we used Sunbrella fabric in toast. Sunbrella fabric has a 10 year warranty.  For the glass we used Makrolon. Makrolon is a semi-rigid polycarbonate. Makrolon makes your new cover look modern and slick, with no sagging windows due to temperature changes throughout the year.  To sew everything together we used GORE tenara
thread
in clear. GORE tenara thread has a lifetime guarantee, meaning it will outlast your canvas! If you get your new cover sewn up with GORE tenara thread, you can say good bye to repairs and hello to high-quality craftsmanship! For attaching the panels together we used Lenzip zippers in beige. Lenzip zippers have a life-time guarantee!

This cover has all hidden kedar track that was sewn to the top of the panels, which attached to the hard top creating a water tight seal from panel to hardtop. All of the snaps are hidden as well,  and are on a separate flap on the bottom inside of each panel.