Carver Flybridge

2000 Carver 530 Voyager PilothouseThis summer at Chicago Yacht Works we designed a new  flybridge enclosure for this 2000 Carver 530 Voyager Pilothouse. We love working with Chicago Yacht Works because we can work on the boats all year

Since all boats are sightly different, we do only custom enclosures. Everyone has different framing, and other minor add ons. No boat is the same to us! The first step of our process is heading out to the boat with our 3d measuring device. It is cost-effective and labor-saving because it saves us time taking measurements and saves you money in the end. After we take measurements we head back to the shop to start doing design work on the computer. Our designer makes sure to meet all of your boats needs. Then we head the design over to the plotting machine which is another cost-effective, labor-saving device. The plotter draws out all the pieces of your new enclosure instead of us having to draw it out by hand. Then we hand everything over to our seamstress who cuts everything out, and then sews it all together.

2000 Carver 530 Voyager PilothouseFor this cover we used linen tweed sunbrella fabric, GORE tenara thread in clear. Sunbrella is a fade resistant canvas we use on most of our covers, and it comes with a 10 year warranty. GORE tenara thread has a lifetime warranty.

The forward windows of this enclosure we used makrolon, which is a semi-rigid polycarbonate. It’s great of how clean it makes your new cover look. There is no sagging with makrolon, and no stretching and shrinking of glass, which is a issue here in Chicago due to the extreme hot summers and the extreme cold winters. For the Aft panels we used strataglass. Strataglass is the only vinyl on the market that comes with a two year warranty after install.

We used Lenzip zippers on this enclosure which also has a lifetime guarantee. We even used their waterproof zipper for the roll up on the port and star side of the enclosure to ensure air flow while the enclosure is up!

Sea Ray

Sea Ray Cockpit Cover By Chicago Marine CanvasFor this Sea Ray, we did a custom cockpit cover with custom boots for their framing.

Here at Chicago Marine Canvas, we only do custom work. That means no two covers are a like. We begin every job by physically going out to your boat to take measurements with our 3D measuring device. Our measuring device is one of the many tools that we have here in our shop that is cost-effective and labor saving. After we gather all the right numbers, we head back to our shop to begin the design process.

We do all of our design work on the computer using CAD (Computer-Aided Design) Software. This helps save us time and you money. Here we can quickly design your cover, and see it in 3D before we even sew it all together. Once we make sure that all of your needs are met and that the design is top notch, we send it over to our plotter. Our plotter is another one of our fun tools that we use to save us time and you money. It can quickly draw out the pattern for your new cover in a matter of minutes, without any errors. After it’s all drawn out, our seamstress cuts out all the pieces and begins to sew it all together.

For this cover we used Sunbrella fabric in Heather Beige! Sunbrella fabric is one of our favorite canvas’ to use here in our shop! It comes with a 10 year warranty and is fade resistant! To sew everything together we used GORE Tenara thread. GORE tenara is a great thread to use for outdoor applications because it is UV resistant, weather resistant, and chemical resistant. It comes with a lifetime guarantee, which means no more restitching once your cover has been out in the sun for a few years!