Exterior Upholstery
For this Sea Ray Sundancer we did a full boat of exterior upholstery. The cushions and chairs were made using Polari sand Dollar and Beluga Mocha fabrics. Along with ActiveFoam Vinyl.
A diamond pattern can be found throughout the pieces to add extra details.
Chicago Marine Canvas uses the best upholstery fabrics, vinyls and faux leathers. Which are all certified for marine use. All fabrics are not only comfortable but also highly durable.
The customer wanted Sea Ray embroidered onto different pieces. Since embroidery is fully custom, any words or logos can be embroidered.
Rigid Enclosure
For this Searay Sundancer we made a rigid enclosure using Tuffak (Markolon) polycarbonate material for the windows. This material does not shrink or stretch in the sun, which keeps it looking as good a new for years.
We used SolarFix thread for these windows. SolarFix is a PTFE (PolyTetraFlouroEthylene) thread because of what it is made out of it has a lifetime guarantee. It is UV resistant and resistant to chemicals too, so this means that this customer will never need any re-stitching repairs. For zippers we used Lenzip plastic molded zippers which also have a lifetime guarantee on them.
Woven Vinyl Flooring
One of the things we offer here at Chicago Marine Canvas is luxury flooring. Now a days with technological advances in textiles, people aren’t putting regular pile carpet on their boats anymore. It doesn’t last as long, it easily gets moldy, it retains water, gets dirty fast, and doesn’t seem to last long. The product we use is by a company named Infinity which produces a woven vinyl flooring.
Here at Chicago Marine Canvas, we use lots of labor-saving, cost-effective tools which helps us lower the cost of our services we offer to our customers. One of those tools we use is our 3D measuring device. We use this to take all of our measurements quickly and efficiently. When it comes to flooring we head out to your boat and map out the whole flooring area that you want covered, making sure that we get the tightest fit possible, so that your new flooring looks how it should, like it was custom made for your boat. After we gather all of our measurements needed, we head back to the shop and start the design process. All of our design work is done on the computer using 
CAD (Computer-Aided-Design) software. This allows us to see the end product ahead of time, allowing us to make any minor adjustments we may need to before we go out to install your new product. It really helps us speed up the install process because it cuts our installs down to a one time thing instead of a multiple trip one. After we do all of our design work on the computer,mapping out your new custom flooring we send our design over to our plotter and draw out a template. Our plotter is another one of our special tools we use here at Chicago Marine Canvas. It helps us quickly and precisely draw out whatever we need it to, that way everything is perfect! Once our templates are all 
drawn out, we cut them to size and lay out your new flooring. We make sure the pattern is all going the right way, so everything will look nice and neat once we install the new flooring on your boat. We trace out the pieces of the flooring, and then we cut it all out using our electric cutting knife. The pattern picked out for this boat is called Boucle #9.Then we bind all the edges of the flooring with Sunbrella binding in charcoal grey. After that we roll it up and bring it back out to your boat for installation.
Infinity Woven Vinyl comes with a 10 year warranty. This product is 100% recyclable and is certifiably green! It is anti-mircobial allowing no bacterial or mold growth. It is soil and stain resistant. It doesn’t get trashed by bird or spider defecation and is easy to clean!
Box Cushions
Today we recreated three box cushions for a customer using Infinity Fabrics Superior Upholstery Vinyl in the color LTH04, which is a brownish tan color. We used Sunguard Oyster UVR bonded polyester thread which is great to use 
on things that are going to be exposed to a lot of sunlight and weather of all kinds. Sunguard is twisted and bonded in a certain way that the thread will have the best quality colorfastness and performance when in use. It is an anti-wick thread which helps reduce seam leakage. Its a great strong thread to use on cushions that are going to be outdoors when you are on your boat!
Using our 3D measuring device, we took measurements of the old cushions to assure that these new ones would fit the right dimensions. Then we took those measurements to the computer and used CAD to finish up the design process to make sure everything was perfect.
After that we draw the pattern out onto the fabric with our plotting machine and then we hand cut the fabric.
The first step for sewing these together is sewing the zipper part of the cushion.
For these cushions we did hidden zippers, along with the end of the zipper being able to get tucked into the
cushion so the zipper head isn’t going to be seen! After that we finish up the whole rest of the side piece that wraps around the cushion. Then we attach the top and bottom to the piece, and take our time sewing the seam down or up, depending on how the customer wants the cushion to look, most of the time we use a double needle
machine to give the cushion a nice finished look. For these, we just sewed the seam up to the top and bottom of the cushion, so if any water were to get on the seats, it 
would roll over the edge, instead of getting stuck in the seam!
Infinity Luxury Woven Vinyl
About
Made in the U.S.A. Infinity Fabrics is the green way to accommodate your boating needs. Made with 100% recyclable materials, this flooring is U.V. resistant and has antimicrobial technology which prevents bacterial growth. This flooring is pet friendly, and is unaffected by sea gull and spider deification! It also is unaffected by gasoline, motor oil, and grease.
Backing
Most flooring or carpeting use urethane backing. If you have this kind of flooring you will notice that once your flooring gets wet, it stays wet for a long period of time which will encourage mold and mildew growth among the fibers. Urethane backing on flooring also discolors, cracks and is shreds leaving a mess all over your boat. Infinity Fabrics uses vinyl backing. Since the front of the flooring is also vinyl this means that both the front side and back side of Infinity Luxury Woven Vinyl is recyclable. The vinyl is anti-microbial and anti-bacterial, so mold and mildew cannot grow here! Infinity Luxury Woven Vinyl dries quickly and can never get soaked by any liquid. According to Infinity fabrics, if their flooring is submerged in water, it will actually float, not sink like typical carpeting.
Care & Cleaning
The best way to keep Infinity Luxury Woven Vinyl looking spiffy is by hosing it down on a weekly basis with clean water. This helps prevent dirt build up from becoming stuck in between the complex weave structures that make your flooring look great!
General/Light Cleaning
-Brush off loose dirt on you flooring with a broom.
-Hose down with clean water
-Mix a solution of clean water and mild soap (such as dishwashing liquid or a house hold cleaner), apply a small amount to Infinity Luxury Woven Vinyl 
and use a small bristle brush to clean. After that, rinse thoroughly until all the soap residue is gone! Allow it to air dry.
Heavy Cleaning
-Mix a solution of 1 cup bleach and 1/4 cup mild soap per gallon of clean water. Apply small amount of the bleach/soap mixture. Blot the stain with a sponge or clean towel. Rinse thoroughly until all the soap residue is gone! Allow it to air dry!
Things To Remember
-Protect the area around your Infinity Luxury Woven Vinyl if using the bleach/soap mixture. Other fabrics that are not made by Infinity Fabrics maybe have an adverse reaction.
-If you want to get your flooring professionally cleaned, make sure you ask if they have any experience with Infinity Luxury Woven Vinyl.
-Always rinse Infinity Luxury Woven Vinyl thoroughly to completely remove any soap or bleach you may have put onto the flooring.
-Be aware of the environment, bleach can have harmful effects on the natural environment around you.
-Infinity Luxury Woven Vinyl should only be air dried!
Storage
All Infinity Luxury Woven Vinyl could stay on your boat all winter long. It can stay on the flooring flat, how it is installed. It also can be rolled up, with the patterned side facing out, cushion side in!
Extra Flooring
Ask about your extra flooring scraps! It can be made into floor mats, door mats, place matts, swim platform matts, even a matt for your dock!
Warranty
Infinity Luxury Woven Vinyl has a ten year limited warranty!!!
Interested in getting rid of your moldy carpeting forever?! Check out Infinity Luxury Woven Vinyls different weave patterns and then give us a call!
Check out their other products such as their supreme bimini canvas fabric, their superior upholstery vinyl, or check out their other uses for their luxury woven vinyl flooring.
For more information visit their website or read their product guide.
40′ Sea Ray EC
This 40′ Sea Ray EC came to us with multiple jobs. First we started off designing a bow cover for their sunpad. We took our portable 3D 
measuring device out to the dock and took our measurements to start the design process. Then when we got back to the shop we designed the cover using CAD. The customer chose Black Sunbrella fabric for this cover. We used GORE Tenara thread in black which has a life time guarantee, along with silver DOT snaps to secure the cover to the boat. Our next job on the boat was creating a cockpit cover for the boat. We also did this in Black Sunbrella fabric using black DOT snaps. We used a Boat Vent II pole holder to help create air flow while the cover is up, and to help water roll off the cover instead of pooling in the center! 
After both of these covers were competed we reupholstered the boats Garmin cover using a Black Infinity woven vinyl. Then we moved onto reupholstering all the outdoor seating. We did this by fabricating new foam pieces for the bottom and back of the seating. After that we sewed up the new seat covers for
the foam using Infinity woven vinyl in carbon fiber, which has a funky pattern to it, and then the fabric style leatherette. These two styles were the same color, 
but had different textures, bringing some contrast to the new seats! For these seats we also used our double needle machine to add another nice finishing touch for the stitch work!