Tag: sea ray

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Cruisers Yachts Full Bridge Enclosure and Aft Panels

On this Cruisers Yachts 3950 Aft Cabin we made a full bridge enclosure and aft panels. This project was made using Strataglass for the windows and Black Sunbrella Marine Fabric. Also, we made sure to design this enclosure with maximum visibility. 

The project has a variety of different Strataglass windows including rollup windows and door panels. Throughout the project we used SolarFix thread. SolarFix thread is specifically made to be resistant to harmful UV rays and weathering. SolarFix thread also comes with a lifetime guarantee. 

 

Rigid enclosures are made from a flexible glass like material, Strataglass, that provides clarity to your enclosure. There are different types of material thickness. Which allows for some windows to be rolled up, and other types to remain more glass like.

These enclosures are flexible to meet the shape of the boat. And can also store flat when not in use. Rigid enclosures are made high quality and can protect from 98% of harmful UV rays. 

Strataglass is known for their flexible marine enclosure windows. The windows are highly durable and contain a scratch resistant coating. It should have a lifetime of 2-5 years when properly cleaned and used with the protective polish and protective cleaner. 

Sunbrella is known for having high quality worry-free fabric. The fabrics are durable and perfect for indoor and outdoor projects. Sunbrella fabrics are resistant to abrasions, weather, mold and mildew. 

Sunbrella has won many awards for their fabric designs. They offer hundreds of colors, and a wide range of patterns. While the fabrics are comfortable and durable, they are also very easy to clean.

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Double Sunpads – Sea Ray Sundancer 420

On this 2005 Sea Ray Sundancer 420 we made double sunpads using Cabana Classic Sunbrella upholstery fabric.

Sunbrella fabrics are highly durable and resistant to abrasions, weather, mold and mildew. And all Sunbrella fabrics come with a 5-year warranty.

Check out our page here to learn more about how to keep your fabric looking new and the cleaning process. 

These sun pads have built in headrests help with max comfort while relaxing. Sunpads are made with 3″ tampered foam, whereas the head rests are elevated to 6″.

Cup holders and pockets were added onto the headrest to keep valuables in place when relaxing.

It was also made with Dri-Fast Foam that causes it to dry very fast. Since Drifast foam is a firm open celled foam that is very porous, it allows water to run through it easily, instead of absorbing it like other closed cell foams.

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Our Marine Fabricator Magazine Article

Recently, we got the privilege to be published in the Marine Fabricator Magazine about our new shop space!

“Adjusting to a Bigger Shop” discusses the challenges and benefits we faced when transitioning to a larger workspace here at Chicago Marine Canvas. Emphasizing the importance of planning and organizing when expanding, we had some considerations to think about. Workflow optimization, equipment upgrades, and employee training, all had to be thought of. When upgrading the number of floors, we are also upgrading our productivity too!

Click here to read it in full!

The magazine article highlights the real-life experiences of our fabricators who have successfully adjusted to a larger shop. Showcasing the positive impact it has on productivity, efficiency, and the ability to take on larger projects, our new shop has made many improvements. Ultimately, the article encourages other fabricators to carefully assess their needs and develop a strategic plan when transitioning to a bigger shop. It has led to significant growth opportunities for us and it can for you too!

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Dodger, Bimini and Frame Adjustment

Our team recently undertook an exciting project to update the dodger on a Jeanneau Yacht, customized to meet the specific needs of our valued customer. Dodgers are undoubtedly a perfect addition to any boat, much like bimini tops, providing protection and enhancing the overall boating experience. In this case, we focused on increasing the height of the dodger to ensure optimal functionality and comfort for the customer.

One of the notable features of this updated dodger is its windows, which are crafted from a polycarbonate semi-rigid material. This choice offers several advantages, including exceptional clarity that allows for unobstructed views of the surrounding environment. Furthermore, the material’s impressive durability guarantees that it will withstand the challenges of marine environments, while also providing effective rain protection. With this dodger in place, the customer can confidently enjoy their time on the yacht, even in adverse weather conditions

In addition to the top-notch materials used for the windows, we pride ourselves on the quality of the entire dodger construction. The thread and fabric utilized in most of our projects are of the highest caliber, ensuring longevity and strength. 

We encourage you to visit Montrose Harbor to see the impressive results of this dodger update. You’ll find this project to be a testament to our expertise and dedication to meeting and exceeding our customers’ expectations.

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Quilted Sun Pad

This project was customized to perfectly fit the costumer’s boat and vision. For this sun pad we used Sunbrella Horizon fabric along with a quilted pattern. There are over 50 standard quilting patterns available to choose from. 

This sun pad has built in headrests help with max comfort while relaxing. Sunpads are made with 3″ tampered foam, whereas the head rests are elevated to 6″. We also have custom foam cutting which is able to level the pads on a convex bow.

Sunpads can be made with either vinyl or upholstery fabrics. Both options offer many benefits. Sunbrella is known for having high quality worry-free fabric.

The fabrics are durable and perfect for indoor and outdoor projects. Sunbrella fabrics are resistant to abrasions, weather, mold and mildew. 

Sunbrella has won many awards for their fabric designs. They offer hundreds of colors, and a wide range of patterns. While the fabrics are comfortable and durable, they are also very easy to clean. 

 

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Exterior Upholstery

For this Sea Ray Sundancer we did a full boat of exterior upholstery. The cushions and chairs were made using Polari sand Dollar and Beluga Mocha fabrics. Along with ActiveFoam Vinyl. 

A diamond pattern can be found throughout the pieces to add extra details. 

Chicago Marine Canvas uses the best upholstery fabrics, vinyls and faux leathers. Which are all certified for marine use. All fabrics are not only comfortable but also highly durable.

The customer wanted Sea Ray embroidered onto different pieces. Since embroidery is fully custom, any words or logos can be embroidered. 

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Rigid Enclosure

For this Searay Sundancer we made a rigid enclosure using Tuffak (Markolon) polycarbonate material for the windows. This material does not shrink or stretch in the sun, which keeps it looking as good a new for years. 

We used SolarFix thread for these windows. SolarFix is a PTFE (PolyTetraFlouroEthylene) thread because of what it is made out of it has a lifetime guarantee. It is UV resistant and resistant to chemicals too, so this means that this customer will never need any re-stitching repairs. For zippers we used Lenzip plastic molded zippers which also have a lifetime guarantee on them.

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Sea Ray Sundancer 460 Hardtop

We created five custom forward semi-rigid windows for this Sea Ray 460 Hardtop this summer. These windows flip up and attach to the hard top with a fastener. It allows the windows to stay up, but for extreme airflow if needed while out on the water. Sea Ray 460 Sundancer Hardtop

For this forward enclosure, we used Tuffak (Markolon) polycarbonate for the window materials. Polycarbonate is a semi-rigid material, that is more stiff then Strataglass. Tuffak does not shrink or stretch in the sun, it stays the same size. This ensures that your canvas will always fit as perfectly as it did on the first day of install.Sea Ray 460 Sundancer Hardtop

For the fabric the customer chose Sunbrella for their new enclosure. This fabric has a 10 year warranty. It is fade resistant and lasts while exposed to harsh weather elements. Sunbrella helps provide good protection from the sun. You can enjoy long hours out on your boat. It is breathable and allows air to pass through it. Sunbrella fabrics are also mold and mildew resistant. If exposure to certain debris cause this to happen, it can easily be cleaned with a simple bleach solution, without the canvas loosing its color.

Sea Ray 460 Sundancer HardtopWe used SolarFix thread for these windows. SolarFix is a PTFE (PolyTetraFlouroEthylene) thread because of what it is made out of it has a lifetime guarantee. It is UV resistant and resistant to chemicals too, so this means that this customer will never need any re-stitching repairs.  For zippers we used Lenzip plastic molded zippers which also have a life time guarantee on them. Here at Chicago Marine Canvas, we suggest you allow us to use the highest quality materials, that way your new cover, stays new for a long time, and you never need to get repairs!

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Sea Ray Full Enclosure

This Sea Ray was in need of a new full enclosure, as well as new framing. We went out with Sea Ray With a Custom Full Enclosure Fwdour 3d measuring device and started to get to work. We first took some measurements of the boat so we could make sure the new custom framing would fit the boat properly. After that we headed back to the shop and started working on that first. After we installed the new framing, we brought our 3d measuring device back out to the boat and took measurements for the new custom full enclosure. Then we headed back to the shop to start the design process on the computer. Our designer makes sure to meet all your needs and all the special custom things that your boat may have, so that your new cover can fit perfectly! After we finish the design process we bring the design over to the plotter which helps us speed things up by drawing out all the pieces of the full enclosure. Then our seamstress cuts everything out and starts sewing all the pieces together.

For this enclosure we used  toast tweed Sunbrella fabric, GORE tenara thread, and Lenzip Zippers. Both GORE tenara and lenzip have a lifetime guarantee, which means the thread and zippers are going to outlast your canvas!

For the forward windows we used Makrolon which is a semi-rigid polycarbonate. Makrolon is great because it can’t expand or contract during the summers or the winters, and because it is a harder glass it looks as if you have a extension off of your windshield.

Sea Ray With a Custom Full Enclosure AftFor the aft windows we used Strataglass. Strataglass now offers a 24 month warranty on their products after they have been fabricated and installed on your boat. It is now the only vinyl on the market that has a warranty.

We used DOT fasteners in winter wheat so that they would blend in to the fabric!

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Full Enclosure & Sunpad

Sea Ray 500 Custom Full Enclosure FWD View (Makrolon Windows)For this Sea Ray 500, the bridge was constricting the captain, so we raised the framing 6 inches for more headroom.

We also made a new aft frame for this boat so that the customers could have more shade with  their new enclosure. We brought the pole out further towards the back of the boat, so that the bimini could be wider then their last cover.

After we did some adjustments on their framing, we went and took measurements with our 3d measuring device. Then our designer went back to the shop and  started working his magic designing a custom enclosure.

Sea Ray 500 Custom Full Enclosure AFT View (Strataglass Roll Ups)

For this project we used Sunbrella fabric in Captains Navy, GORE tenara thread in black, Lenzip zippers. Both GORE tenara thread and Lenzip zippers have a lifetime warranty. That means they are guaranteed to last longer then your canvas and that the sun and water will not eat away at them!

For the forward windows we used Makrolon, which is made out of a polycarbanate that makes these windows semi-rigid! For the aft windows we used Strataglass. We did roll ups for some of the back windows for air flow when the cover is up. To ensure no water leakage in the roll up windows we used Lenzip’s waterproof chain zipper. 

Sea Ray 500 Custom Sunpad

We also designed and sewed up four separate custom sunpads for this boat. We used Captains Navy Sunbrella upholstery fabric to match the new closure we created for them! These cushions have an Oyster Sunbrella piping around the edges to help create the illusion that these are all one long cushion! They also have two easily removable headrests that have pockets in the back of them for storage so that things don’t go flying away when you are out and about. They are attached to the boat with custom velcro straps that wrap around poles located down each side of the center of the boat. These cushions aren’t going anywhere but where the boat takes them!

Sea Ray 500 Custom Sunpad Detail Of Head Rest

They are made out of active foams dryfast foam. Dryfast foam is an open-cell foam that allows water to go through the foam instead of absorbing it like other foams. These cushions will get dry way quicker if they get wet out on the water or soaked after a rain storm. They also have a white screen on their underside to also help with water drainage along with a large horse shoe shaped zipper for easy removal if the customer wants to throw these in the wash at the end of the year.