We recently had a customer contact us about possible window replacements. So we went out to their boat in storage to check out each panel and see what ones we needed to bring back to the shop to replace. Only two windows had makeshift patches on them. The customer used tape and stickers to help prevent water leakage for the time being. This is a great solution, by the way, for a temporary fix until you can get a hold of your local canvas shop to either ad a patch to the window, or replace the whole window itself with new glass.
There are a couple different ways to do window replacements. It all really depends on the weather, and what shape your canvas is in. If its super hot outside, chances are your canvas has a lot of stretch to it. It’s probably easier to put on your boat because the fibers are more relaxed because of the heat. If it’s colder your canvas will be a little more hard and less likely to be so stretchy.
This canvas was in pretty good shape and looked rather new. Since it’s winter right now and it’s cold, this canvas wasn’t so stretched out. So we were able to do them both in a couple of hours without having to run back out to the boat and take 3D measurements.
So we cut out the old windows out, first using a utility knife to get as close as we can to the edge of the canvas. Then we get in there with a pair of scissors and do the rest of the cutting, the same way, as close as possible to the edge. We want your new windows to look as if, they were magically fixed and like no work was done on them, so this part is very important.
After we cut out the old glass, we roll out the new glass and trace out the old windows onto the new glass. There are a few different kinds of glass you can choose. The differences vary in price and quality, as well as how long it’ll stay clear and thickness. This customer chose Strataglass. So we trace out the old glass onto the new glass to use as a reference point as to where the new window needs to line up, that way it fits perfectly. We carefully add an inch of glass around the line we just traced for a seam allowance. Then we put seamstick, which is a double sided sticky tape on the outside of the window where our seamstress will be sewing. Seamstick is just an extra precaution to help prevent water leakage through the needle holes of our sewing. Over time, dirt gets stuck in the holes, and since theres something sticky underneath, it helps block them up, which helps prevent any water from going through the holes. After we apply the seamstick, we line the windows up in the correct spot and sew them in!
Forward Window Replacements
A lot of people come to us with their canvas in great shape but their windows are on their last leg. When it comes to cases like these, we do window replacements. Today that’s what we are doing, forward window replacements.
These windows are starting to discolor, become foggy which can prevent visibility. They are also starting to crack which will cause water leakage. A cost effective way to help fix this issue is to replace the glass.
We start off by measuring the windows with our 3d measuring device then we go to the computer and have the actual window size that’s needed to replace the glass.
While one of us does the design work, we have another person prepping the windows.
We start off by cutting as close as we can without damaging the canvas with a knife to give us room to start using scissors to cut the old glass out of the windows.
After all the old glass is removed we cut out the new glass for the windows. For these window replacements, we used Strataglass in Light Smoke, which has a slight tint to it.
After those are all cut out, we start replacing the new glass into the old canvas. Using seamstick to make sure that all of our needle holes can become waterproofed, we line the whole outside edge of where we will be sewing along the window. We don’t want your new windows to leak any water!
After the seamstick is applied to the canvas, we take the new windows and line them up correctly, and then sew them all down.
After we are all done, here’s how they look. Nice and flat, and brand new! The old cracked discolored glass is gone and your windows look brand new! When summer comes around your windows will look updated without replacing your whole canvas!
Window Replacements
Canvas still looking great but your windows are cracking or are starting to become discolored? An easy cost effective way to fix that issue is window replacements.
Our process is a little different then other boat shops. Over time your canvas can become stretched out or even shrink after its been on your boat for a while. To help ensure that your windows will fit we start off by taking your old windows and removing the old glass from them. Then we head out to your boat, zip the windows back onto the bimini and snap them down to the boat. We then take our 3D measuring device and take real measurements of the windows, so we have a guide as to where the new windows need to be sewn, so they look great and fit just right when we are all done!
We can also help you pick out your new window material. Maybe you want Strataglass or Eisenglass.