Sea Ray Sundancer 460 Hardtop

We created five custom forward semi-rigid windows for this Sea Ray 460 Hardtop this summer. These windows flip up and attach to the hard top with a fastener. It allows the windows to stay up, but for extreme airflow if needed while out on the water. Sea Ray 460 Sundancer Hardtop

For this forward enclosure, we used Tuffak (Markolon) polycarbonate for the window materials. Polycarbonate is a semi-rigid material, that is more stiff then Strataglass. Tuffak does not shrink or stretch in the sun, it stays the same size. This ensures that your canvas will always fit as perfectly as it did on the first day of install.Sea Ray 460 Sundancer Hardtop

For the fabric the customer chose Sunbrella for their new enclosure. This fabric has a 10 year warranty. It is fade resistant and lasts while exposed to harsh weather elements. Sunbrella helps provide good protection from the sun. You can enjoy long hours out on your boat. It is breathable and allows air to pass through it. Sunbrella fabrics are also mold and mildew resistant. If exposure to certain debris cause this to happen, it can easily be cleaned with a simple bleach solution, without the canvas loosing its color.

Sea Ray 460 Sundancer HardtopWe used SolarFix thread for these windows. SolarFix is a PTFE (PolyTetraFlouroEthylene) thread because of what it is made out of it has a lifetime guarantee. It is UV resistant and resistant to chemicals too, so this means that this customer will never need any re-stitching repairs.  For zippers we used Lenzip plastic molded zippers which also have a life time guarantee on them. Here at Chicago Marine Canvas, we suggest you allow us to use the highest quality materials, that way your new cover, stays new for a long time, and you never need to get repairs!

Sundancer 270

Sundancer 270 Cockpit Cover By Chicago Marine CanvasThis Sundancer 270 was in need of a new cockpit cover. They contacted us because we specialize in custom covers!

We start off each new job by talking with you about what you need when it comes to your new cover. Then we head out to your boat and start our design process. All of our covers are custom, so that your new canvas fits like a glove, especially hand crafted for you! Once we travel out on your boat, we use our 3D measuring device to take precise measurements quickly and efficiently. Here at Chicago Marine Canvas we use a lot of labor-saving, cost-effective tools. After we gather all of our measurements we head back to the shop and let our designer get to work.

Sundancer 270 Cockpit Cover By Chicago Marine Canvas

We design all of our covers on the computer using CAD (Computer-Aided Design) software. This way we can create a 3D version of your cover, making sure everything looks perfect before we sew it up! After we finish up all the design work, we head over to our plotter and have everything drawn out. Our plotter is another one of our cost-effective, labor-saving tools. It speeds up our patterning process which saves us time and you money in the long run. After everything is all drawn out, our seamstress cuts everything out and then sews everything together.

This cover was fabricated using Sunbrella fabric in Teal Tweed.We love using Sunbrella fabric! It is fade resistant and has a 10 year warranty! We backed the front of the cover wit a fabric called Evolution, that way  if there was any rubbing from theSundancer 270 Cockpit Cover By Chicago Marine Canvas windshield, it wouldn’t rip through this families new cover. We used Sunstop T135 in black thread to sew this up, along with black binding around all the edges. Then we also created boots for each of the poles for the framing around the  boat. We did custom cuffs, and flaps around each pole to ensure its security and waterproofness. To ensure no mold or mildew, along with proper airflow when the cover is up, we installed a Boat Vent II in the back of the boat. It helps prop the boat cover up  which helps prevent pooling so that water rolls off of your cover instead of sitting on it when it gets wet. We secured this cover to the boat using DOT snap fasteners in black.

Donzi 3250 LXC Cockpit Cover

Donzi 3250 LXC Cockpit Cover by Chicago Marine CanvasThis Donzi 3250 LXC was in need of a new cockpit cover so they gave us a call! We start out all of our jobs by first going out to your boat take measurements so we can begin our process. Here at our shop we use a lot of labor-saving, cost-effective tools. When we go out to take measurements we use our 3d measuring device to digitally map out your boat. Since all boats are slightly different because of framing and other attachments, this makes it quick, and easy for us to gather our measurements as well as map out the small differences that makes your boat slightly unique then another one.

Donzi 3250 LXC Cockpit Cover by Chicago Marine CanvasAfter we gather all of our measurements from your boat, we head back to the shop to start our design process. When we get to this point we upload our measurements we just gathered into our CAD software program and start making the perfect custom cover for you! After our designer finishes your custom cover, we send it over to our plotter which draws it out for our seamstress, saving us time and you money! Then we cut out your new cover and our seamstress starts sewing it up.
For this cockpit cover we used Sunbrella fabric in black. Sunbrella is fade resistant and has a 10 year warranty. We used GORE Tenara thread in black to sew this cover up. GORE Tenara has a lifetime guarantee, which means that this thread will outlast your canvas! No more sun-eaten threads on your new cover, which means no more restitching or repairs!!! Then we used a Boat Vent II to help hold the cover up to prevent pooling, as well as bring some air flow into the boat when the cover is up, to prevent mold and mildew if the interior ever gets wet!

 

 

Wellcraft St. Tropez

32' Wellcraft St. Tropez Cockpit CoverAfter we fabricated a new cover for this customers neighbor, he called us wanting a new cover as well. This 32′ 1988 Wellcraft St. Tropez needed a new cockpit cover to keep its interior dry!

We do each cover we create custom, which requires us to go out to each boat. We do this because each boat is set up slightly different. Whether it be a minor adjustment to framing or the overall set up of the boat. That way your cover fits your boat like a glove! Our first step is to take 3d measurements of the boat quickly and efficiently. Our 3d measuring device is cost-effective and labor saving, which means it saves us time and you money! After we take measurements we head back to the shop to do design work on the computer making sure that our designer meets all your boating needs when it comes to your new cover. After we finish the design work, we head over to our plotter which is another cost-effective, labor saving tool we have here at Chicago Marine Canvas. After it’s all drawn out, we give everything over to our seamstress and she sews it up.

For this cockpit cover we used Sunbrella fabric in the color dubonnet tweed along with Sunguard polyester thread in black.

We did cut outs for this boats poles that had custom cuffs and velcro flaps to ensure security of the cover onto the boat, as well as preventing water from getting into where the poles are on this boat.

32' Wellcraft St. Tropez Cockpit Cover

We used a boat vent II to ensure airflow so that no mildew or must get stuck inside the boat if the inside ever gets wet!

We also put 2″ black webbing all around the bottom edge of this boat to to reenforce where we placed each one of the snaps. For snaps we used DOT fasteners in burgundy to blend into the cover.

42′ Silverton Express Cruiser – Cockpit Cover

This 42′ Silverton Express Cruiser was in desperate need of an updated cockpit cover.

Silverton Express Cruiser Cockpit Cover by Chicago Marine Canvas

Here at Chicago Marine Canvas, we only do custom work, that means, no two covers area alike! The first step to our process is to physically go out to your boat and take measurements using our 3D measuring device. This is one of our many cost-effective, labors-saving tools. After we quickly gather our measurements we head back to our shop to begin our design process. We do all of our design work on the computer using CAD (Computer-Aided Design) software. With this tool, we can see a 3D version of your new cover before we even draw it out! This way we can make sure that everything is perfect and all of your needs are met.

For this cockpit cover we used Erin Green Sunbrella Plus fabric, which has a polyurethane backing on the inside of the cover, it helps really ensure water resistance for this boat cover! We also used GORE Tenara thread in clear, which has a lifetime guarantee to outlast your canvas! This thread is great for boat covers because it is UV resistant and wont wear out over time! This cover also had two Boat Vent II pole holders helping to prevent water from pooling on the cover, and to help create airflow through the boat while the cover is up. This can help prevent mold and mildew from building up inside the boat cover when its up! We used DOT Snaps to attach the cover to the boat to finish it off!

50′ Sea Ray

50' Sea Ray Sundancer By Chicago Marine CanvasThis 50′ Sea Ray Sundancer was in need of a new full enclosure.

Here at Chicago Marine Canvas, we only do custom covers. That means, no two covers are alike. The first step of our process is to physically go out to your boat and take measurements with our 3D measuring device. This is one of the many tools that we use here in our shop that separates us from other canvas shops. With this tool we can quickly take measurements of your boat,  which will save you time and money at the end of the day! After we gather all of the measurements needed, we head back to our shop and start our design process. We do all of our design work on the computer using CAD (Computer-Aided Design) software. This helps us visually by seeing the design before we draw it all out, so we can make sure everything looks perfect before we start to sew it all together. Once we finish that up, we head over to our plotter, which is another one of our labor-saving, cost effective tools, and we begin to draw out your new canvas. After everything is all drawn out, our seamstress cuts out all the pieces and begins sewing it all together.

50' Sea Ray Sundancer By Chicago Marine Canvas

For this full enclosure, we used White Stamoid fabric. For the windows we used Strataglass. To sew it all together we used GORE Tenara thread. GORE tenara thread comes with a lifetime limited warranty. It is UV resistant, weather resistant and salt water resistant. That means no more restitching, ever when your canvas has GORE tenara thread on it! Our zipper of choice is  Lenzip zippers, which also has a lifetime guarantee.

This enclosure has 5 forward windows, and 9 aft windows, along with a 2 piece bimini. We also created 2 roll up windows on both the port and star side for air-flow when the enclosure is up.

Blarney Island Shuttle Boat - 2017 Marine Fabricator's Association Award of Excellence: Powerboat – Rigid Enclosures

Blarney Island Pontoon – Full Enclosure

img_20160629_085222226Blarney Island contacted us with a big job that got us super excited! They told us they had a pontoon boat that held 40 passengers and it was in need of a new full enclosure.

img_20160629_085409585_hdrWe used Stamoid Heavy in Royal Blue. We used GORE Tenara thread, and Lenzip zippers, both of these things are guaranteed for life to last!

The three forward windows for this enclosure is made out of Makrolon to add a little more stability to the structure of this cover. Makrolon is aimg_20160629_085331391 harder type of glass that has a little bit of flexibility, but not where near as much as Strataglass or Eisenglass. For the other 12 windows, we used Strataglass.

Every panel on this boat is connected to the awning track by kedar being attached to zippers we sewed to each img_20160629_085531384window. This allowed the boat to have a very clean look inside, and out!

 

 

 

 

 

48′ Fairlane Phantom – Flybridge Cover

img_20160916_113949660This 48′ Fairlane Phantom needed a marine cover for its flybridge.

We created this boat cover using Marine Blue Sunbrella fabric. We also used Black GORE Tenara thread, Lenzip Zippers both of these products have a life time guarantee. We used Boat Vent II to prevent water pooling on the cover, img_20160916_114003237and to add airflow while the cover is up. There is interior access with a zipper for this cover so if you are up on the flybridge, you can easily remove it!

 

 

 

 

 

Dinghy Cover

img_20160623_133837972This Dinghy needed a cover to help prevent water from getting into it when it wasn’t being used.

For this cover we had to keep in mind while designing it, that the only part of the boat that we could put snaps on would be the Aft part of the boat on theimg_20160623_134018202 fiber glass, the other parts would need some sort of strap to hold the front and sides down.

img_20160623_133910944_hdrUsing GORE Tenara thread, which has a life time guarantee, Cadet Grey Sunbrella fabric, and Velcro we got to work.

img_20160623_134121796_hdrWe made port and star straps to hold the cover down on the side, and Grey DOT snaps. For this cover, Velcro was the way to go!

 

 

 

 

56′ Carver – Flybridge Cover

img_20160906_153431936_hdr56′ Carver was in need of a boat cover for its flybridge.

Using Charcoal Tweed Sunbrella fabric and GORE Tenara thread we designed a unique cover for this flybridge. Using two Boat Vent II pole holders, to help prevent pooling of water on the cover, as well as create air flow throughout the flybridge while the cover is up.