Double Sunpads – Sea Ray Sundancer 420

On this 2005 Sea Ray Sundancer 420 we made double sunpads using Cabana Classic Sunbrella upholstery fabric.

Sunbrella fabrics are highly durable and resistant to abrasions, weather, mold and mildew. And all Sunbrella fabrics come with a 5-year warranty.

Check out our page here to learn more about how to keep your fabric looking new and the cleaning process. 

These sun pads have built in headrests help with max comfort while relaxing. Sunpads are made with 3″ tampered foam, whereas the head rests are elevated to 6″.

Cup holders and pockets were added onto the headrest to keep valuables in place when relaxing.

It was also made with Dri-Fast Foam that causes it to dry very fast. Since Drifast foam is a firm open celled foam that is very porous, it allows water to run through it easily, instead of absorbing it like other closed cell foams.

Quilted Sun Pad

This project was customized to perfectly fit the costumer’s boat and visionFor this sun pad we used Sunbrella Horizon fabric along with a quilted pattern. There are over 50 standard quilting patterns available to choose from. 

This sun pad has built in headrests help with max comfort while relaxing. Sunpads are made with 3″ tampered foam, whereas the head rests are elevated to 6″. We also have custom foam cutting which is able to level the pads on a convex bow.

Sunpads can be made with either vinyl or upholstery fabrics. Both options offer many benefits. Sunbrella is known for having high quality worry-free fabric.

The fabrics are durable and perfect for indoor and outdoor projects. Sunbrella fabrics are resistant to abrasions, weather, mold and mildew. 

Sunbrella has won many awards for their fabric designs. They offer hundreds of colors, and a wide range of patterns. While the fabrics are comfortable and durable, they are also very easy to clean. 

 

Exterior Upholstery

For this Sea Ray Sundancer we did a full boat of exterior upholstery. The cushions and chairs were made using Polari sand Dollar and Beluga Mocha fabrics. Along with ActiveFoam Vinyl. 

A diamond pattern can be found throughout the pieces to add extra details. 

Chicago Marine Canvas uses the best upholstery fabrics, vinyls and faux leathers. Which are all certified for marine use. All fabrics are not only comfortable but also highly durable.

The customer wanted Sea Ray embroidered onto different pieces. Since embroidery is fully custom, any words or logos can be embroidered. 

Rigid Enclosure

For this Searay Sundancer we made a rigid enclosure using Tuffak (Markolon) polycarbonate material for the windows. This material does not shrink or stretch in the sun, which keeps it looking as good a new for years. 

We used SolarFix thread for these windows. SolarFix is a PTFE (PolyTetraFlouroEthylene) thread because of what it is made out of it has a lifetime guarantee. It is UV resistant and resistant to chemicals too, so this means that this customer will never need any re-stitching repairs. For zippers we used Lenzip plastic molded zippers which also have a lifetime guarantee on them.

Sea Ray Sundancer 460 Hardtop

We created five custom forward semi-rigid windows for this Sea Ray 460 Hardtop this summer. These windows flip up and attach to the hard top with a fastener. It allows the windows to stay up, but for extreme airflow if needed while out on the water. Sea Ray 460 Sundancer Hardtop

For this forward enclosure, we used Tuffak (Markolon) polycarbonate for the window materials. Polycarbonate is a semi-rigid material, that is more stiff then Strataglass. Tuffak does not shrink or stretch in the sun, it stays the same size. This ensures that your canvas will always fit as perfectly as it did on the first day of install.Sea Ray 460 Sundancer Hardtop

For the fabric the customer chose Sunbrella for their new enclosure. This fabric has a 10 year warranty. It is fade resistant and lasts while exposed to harsh weather elements. Sunbrella helps provide good protection from the sun. You can enjoy long hours out on your boat. It is breathable and allows air to pass through it. Sunbrella fabrics are also mold and mildew resistant. If exposure to certain debris cause this to happen, it can easily be cleaned with a simple bleach solution, without the canvas loosing its color.

Sea Ray 460 Sundancer HardtopWe used SolarFix thread for these windows. SolarFix is a PTFE (PolyTetraFlouroEthylene) thread because of what it is made out of it has a lifetime guarantee. It is UV resistant and resistant to chemicals too, so this means that this customer will never need any re-stitching repairs.  For zippers we used Lenzip plastic molded zippers which also have a life time guarantee on them. Here at Chicago Marine Canvas, we suggest you allow us to use the highest quality materials, that way your new cover, stays new for a long time, and you never need to get repairs!

Custom Quad Sunpads

Custom Quad SunpadsThis SeaRay Sedan Bridge 390 had lots of deck space so we went a head and designed four custom sunpads to fit the bow of the boat.

Here at Chicago Marine Canvas, everything we do is custom! So we can make anything you have in mind when it comes to design and functionality. Did your last sunpad get taken away by the Chicago winds!? We can make sure your new sunpad is securely attached to your boat so you wont have to worry about it being gone when you come back to your boat! Is your sunpad looking drab? We have access to lots of fun patterns that can make your boat look chic out on the water this year.

Custom Quad SunpadsThe first step to our process is going out to your boat to take measurements. Here at Chicago Marine Canvas we use a lot of labor-saving, cost-effective tools. Our 3D measuring device is one of those tools! We quickly measure your boat and then head back to the shop to start our design process. We do all of our design work on the computer using CAD (Computer-Aided-Design) software. Once we finish that up, we send everything over to our plotter, another one of our cost-effective, labor-saving tools. Our plotter draws out the pattern of your new sunpads perfectly!

For these sunpads we used Sunbrella upholstery fabric in the pattern Adaptation Stone! We can make sunpads out of any material you’d prefer, but we recommend using Sunbrellla upholstery fabric because it’s softer on your skin, easy to clean in a washing machine, and has many different designs and colors available! Sunbrella upholstery fabric comes with a 5 year warranty. For thread we used Solar Fix which is a PTFE  or a Polytetrafluoroethylene type of thread, which is also known as teflon, that  is guaranteed for life! That means you can say goodbye to repairs that involve restitching. This thread doesn’t get eaten by the sunlight, salt water, or other outside elements.

Custom Quad SunpadsWe used DriFast foam for these sunpads. Drifast foam is a firm open celled foam that is very porous. It allows water to run through it easily, instead of absorbing it like other closed cell foams. It even keeps you cool when you are on it due to the open cells of the foam allowing air to move freely through the foam. This foam is antimicrobial which helps prevent microorganism growth which happens in wet areas.

Rinker Fiesta Vee 270

Rinker Vee 270 Custom Cockpit Cover by Chicago Marine CanvasTo protect the interior of your boat, it is important to have a waterproof cover. Here at Chicago Marine Canvas we do custom covers for every boat, because every boat is different and we want your cover to fit tight so there is no room for water leaks when a rain storm comes. This is a Rinker Fiesta Vee 270 and we fabricated a custom cover for it this summer.

We start off our process by going out on site to the boat to take measurements. Here at Chicago Marine Canvas we have a lot of cost-effective, labor-saving tools that help cut your covers cost down while making sure it is the perfect fit! For measuring Rinker Vee 270 Custom Cockpit Cover by Chicago Marine Canvaswe use a portable 3d measuring device. After we gather all the measurements needed we head back to the shop to start the design process. For this cover our designer made sure to make cut outs for all the framing on this boat, leaving it up to our seamstress to make individual boots for each pole, along with velcro straps to assure the cover isn’t going anywhere in these Chicago winds. After we do all of our design work we head over to our plotter which draws out all of the pieces of your cover we just finished up. This is another one of our labor-saving tools. Our plotter can quickly draw out all of our patterned pieces for your new cover, instead of us having to do it all by hand! After everything is drawn out, we hand it all over to our seamstress so she can begin her process. She starts off by cutting everything out and then looking at the pattern to figure out the best way to sew everything together. After that, she organizes all the pieces and gets to work.Rinker Vee 270 Custom Cockpit Cover by Chicago Marine Canvas

For this cover we used Sunbrella fabric in the color doubonette tweed. We love using Sunbrella fabric! It is fade resistant and has a 10 year warranty! To sew everything together we used GORE tenara thread in black. GORE tenara is another favorite product of ours. It is UV, salt water, chemical and extreme weather resistant! It has a lifetime guarantee, which  means, all of your seams will outlast your canvas! We also installed a Boat Vent II in the middle of this cover so that all water that hits it, runs off!

We used DOT snaps in burgundy to blend into this cover, as well as stay puts all along the back.

 

Mediterranean Mainship

1989 Open Mediterranean Mainship By Chicago Marine Canvas  This 1989 open Mediterranean Mainship was in need of some protection from the rain, so we created it a cockpit cover using some of our favorite products.

We start out all of our projects by going on site to the boat. We bring out our special 3d device to take measurements. Our 3d measuring device is cost-effective and labor-saving. It saves us time taking measurements which in the end saves you money on your new cover! After we gather our measurements we need we head back to the shop. We upload all of our measurements we gathered and start working on the design process. We do all of our 1989 Open Mediterranean Mainship By Chicago Marine Canvasdesign work on the computer, creating a 3d design so we can see what the end product will look like. This way we can make sure to make any adjustments, or special needs that your cover may need on there instead of making multiple trips out to your boat. In this case we knew where all the poles for the framing of this boat were located, so during the design process we made sure to include them. After we finish the design process, we bring the design to our plotter, which is also a labor-saving, cost-effective tool we use here at Chicago Marine Canvas. It helps us save time by drawing out the patterned pieces of your new cover quickly, instead of us having to do it by hand. Then we hand everything over to our seamstress, who cuts out all the pieces and starts sewing them together.

1989 Open Mediterranean Mainship By Chicago Marine CanvasFor this Mediterranean Mainship we used Sunbrella canvas in black along with black Sunbrella binding.  Sunbrella canvas is one of our favorite products to use to create a new boat canvas for our clientele. It is fade resistant and has a 10 year warranty. To sew everything together we used GORE tenara thread which is UV, chemical, saltwater and extreme weather resistant. It has a lifetime guarantee and is great for outdoor applications. This thread will outlast your canvas. Our designer made sure to include all the locations of where the framing poles were, so we could make boots that wrapped around each pole, helping prevent water leakage from getting to the interior of this boat. We created custom boots and flaps using Sunbrella and velcro so that the cover would be nice and secure onto the boat. We attached the cover using DOT snaps in black, attaching from the top of the windshield to the back of the boat. We also used Boat Vent II to help with water runoff as well as ventilation in the boat. while your cover is up.

 

 

 

Carver Flybridge

2000 Carver 530 Voyager PilothouseThis summer at Chicago Yacht Works we designed a new  flybridge enclosure for this 2000 Carver 530 Voyager Pilothouse. We love working with Chicago Yacht Works because we can work on the boats all year

Since all boats are sightly different, we do only custom enclosures. Everyone has different framing, and other minor add ons. No boat is the same to us! The first step of our process is heading out to the boat with our 3d measuring device. It is cost-effective and labor-saving because it saves us time taking measurements and saves you money in the end. After we take measurements we head back to the shop to start doing design work on the computer. Our designer makes sure to meet all of your boats needs. Then we head the design over to the plotting machine which is another cost-effective, labor-saving device. The plotter draws out all the pieces of your new enclosure instead of us having to draw it out by hand. Then we hand everything over to our seamstress who cuts everything out, and then sews it all together.

2000 Carver 530 Voyager PilothouseFor this cover we used linen tweed sunbrella fabric, GORE tenara thread in clear. Sunbrella is a fade resistant canvas we use on most of our covers, and it comes with a 10 year warranty. GORE tenara thread has a lifetime warranty.

The forward windows of this enclosure we used makrolon, which is a semi-rigid polycarbonate. It’s great of how clean it makes your new cover look. There is no sagging with makrolon, and no stretching and shrinking of glass, which is a issue here in Chicago due to the extreme hot summers and the extreme cold winters. For the Aft panels we used strataglass. Strataglass is the only vinyl on the market that comes with a two year warranty after install.

We used Lenzip zippers on this enclosure which also has a lifetime guarantee. We even used their waterproof zipper for the roll up on the port and star side of the enclosure to ensure air flow while the enclosure is up!